Electrical
UL
fabricated panels may be provided with a simple cam timer or your choice
of PLC. Individual valve position
indication is available both on the valves and on the electrical panel.
Heater
Our
electric heaters are derated to operate at 14 watts/sq. inch. This
conservative watt density means that heater burnout rarely occurs.
Additionally, the heater is manufactured using Inconel; an extremely
high temperature material. Heater burnouts and hot spots are virtually
eliminated by this conservative design.
Optional Steam
Heater
Instead
of an electric heater, steam may be used to regenerate the desiccant.
If 150 PSIG steam is available, a steam to air heat exchanger may
be used to reduce the operating cost of the drying system.
A SAHARA exclusive is a bypass of the heat exchanger during
cooling to prevent thermal cycling of the heat exchanger.
Extended
life and reliability,
more benefits from SAHARA.
Blower
Quiet
and reliable centrifugal blower provides years of trouble-free service.
This blower design allows us to meet the low dBA noise level
specifications required in today’s environments without additional
sound-proofing.
Valves
Incredibly
reliable 2-way, butterfly valves are high performance, non-lubricated.
These valves are rated bubble tight shutoff and are even fire
safe. Dryers under 3” use
diaphragm angled globe valves. All
valves can be serviced in the field.
Check
valves are spring actuated with high temperature soft seats.
Because the highest differential pressure on any of our switching
valves at tower shift is 10 PSIG, valve wear due to differential
pressure is eliminated.
Our
valves work, so you can relax.
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Pressure
Switch Control
Safety
and reliability are our most important concerns. All of our dryers are
designed and fabricated to provide you with this assurance. Our
blower purge dryers are a prime example of this fact. The purge exhaust
valves, V3 and V4, are not controlled by a timer like most other dryer
manufacturers. They are controlled by a pressure switch that measures
the pressure in the regenerating tower as it depressurizes. Once the
pressure has dropped to 10 PSIG, the pressure switch allows the purge
exhaust valves to open and turns on the heater and blower. Competitive
dryers typically allow their purge exhaust valves to open 30 seconds
after depressurization. What if a valve fails or even if a valve leaks?
Air takes the path of least resistance. With a competitive dryer, if a
valve fails you could vent all of your compressed air to atmosphere.
Downstream you have no air flow or air pressure. This can have
catastrophic consequences. Sahara prevents this with our exclusive
pressure switch control. This design also minimizes bed velocity during
depressurization and reduces noise.
Redundant
Temperature Controls
Our
heaters are controlled by a triple redundant control system. The primary
temperature controller is a dual set point, indicating temperature
controller. It is located at the discharge of the heater and regulates
the temperature of the regeneration air. The dual set point provides
extra protection; if the temperature rises past the primary set point,
the secondary set point turns the heater off before a problem can
develop. If for any reason this controller should fail, or if the air
flow from the blower is interrupted, a second heater controller is
located at the inlet of the heater. This triple redundant heater control
virtually guarantees optimum performance and safety. |